Vertical Insulating Glass Production Lines
Vertical Insulating Glass Production Lines
This MBS line is a fully automatic insulating glass production line developed by Xinghua Machinery with self-owned intellectual property right. This MBS production line is suitable for both flexible warm edge spacer and aluminum spacer IGUs production. There will be no manual touches to glass after washer, 2 to 3 people can operate it in an ergonomic work environment. The automated Spacer Applicator will ensure the butyl spacers applicated in same position and well-distributed in finished double or triple glazing glass. It will help glass processing enterprises increase output in a small footprint for low cost.
Feaurse
- Automatic spacer applying
- Automatic assembling
- Intelligent heating device
- Automatic argon gas inflated
- Automatic sealing the corner gap
Technical Parameters
STANDARD MODEL
| Model | 2025 | 2532 |
|---|---|---|
| Dimensions | L:26m W:2.5m H:3.4m | L:32m W:2.5m H:3.7m |
| Maximum size | 2000*2500mm | 2500*3200m |
| Minimum size | 300*450mm | 300*450mm |
| Transport height | 550±30mm | |
| Transport speed | 0-45m/min | |
| IGUs thickness | 12-50mm | |
| Electrical Power | 72kw | |
| IG Types | Double/Triple Units/Shapes |
Production Procedure
1. The system will check the washing machine status before glass panes entering the washing machine via the conveyor, if the washer machine has unfinished job the conveyor will stop and resume transporting after the job was done, alarm warning when input Low-E glass surface is reversed.
2. The glass pane enters the washing machine, passes through all the soft bristles (3 pairs) and then goes to the air-drying section.
3. Cleaned glass pane is accelerated and transmitted to the automatic measurement station for automatic measurement of glass size.
4. When the spacer applicator is free, the glass pane will transmit to the spacer application. The first glass pane of the IGU is directly passed through, and the second glass pane of the IGU will automatically apply the spacer.
5. Before the glass pane transmitted to the press and gas filling machine via the second conveyor, the system will check the status of the press and schedule the entering time.
6. (No gas filling mode) When the first glass pane of the IGU arrives to the press and gas filling machine, the machine lifts the glass pane up and the vacuum suction cup moves towards to grab the first glass pane and moves back to the rear panel of the machine to wait for the second glass pane. The second glass pane with spacers is lifted up after arrives to the press and gas filling machine. The front panel will move towards to the rear panel to press the two glass panes together.
7. (Gas Filling mode) After both glass panes enter the press and gas filling machine. The bottom inflation head protrudes and the outlet gate closed before pressing. The adjustable barriers drive to the appropriate position to filling noble gas according to the IG size. Pressing to assembling the glass panes together after the gas filling completed.
8. After assembling the IGU is transported to the output conveyor, ready for the next process.
Product Image
Vertical pressing machine.
The multi-layer insulating glass can be automatically pressed and Argon gas inflated according to the set number of glass layers.
The Spacer Applicator (invention patent)
Applying butyl spacers quickly and accurately by adopting multi-axis servo linkage and glass rotating technology in order to boost production efficiency and save labor cost.
Intelligent heating device
Intelligent heating device directed to heat the spacer only, heating lamp will only be activated when the glass pane arrives to saves energy.